Synthetic Filter Media – High Efficiency & Custom Solutions

Keywords: synthetic filter media, synthetic air filter media, synthetic air filter media rolls, synthetic filter roll

synthetic air filter media rolls production

1. What is synthetic filter media?

Synthetic filter media refers to filter materials engineered from man-made fibers such as meltblown polypropylene, polyester, and synthetic composites. These materials are commonly used in air filtration systems because of their uniform fiber structure, excellent chemical resistance, high dust holding capacity, and long service life.

Types include synthetic air filter media, synthetic air filter media rolls, and synthetic filter roll, each designed for specific HVAC and industrial filtration needs.

2. Industry Trends: Synthetic Filter Media Market Insights [2023-2028]

Global synthetic filter media market is projected to reach $6.1 billion by 2028, growing at a CAGR of 7.5% (Source: MarketsandMarkets).
Automated production lines and advanced materials (e.g., multi-layer meltblown composites) increase product consistency and efficiency.
Compliance with ISO 16890, EN 779, ASHRAE 52.2 standards becomes baseline for competitive entry.
Rising demand in HVAC, clean room, automotive, metallurgy, petrochemical, food processing sectors.

synthetic air filter media rolls for clean rooms

3. Synthetic Filter Media Technical Parameters Comparison

Parameter	Synthetic Pocket Filter Media	Fiberglass Media	Cellulose Media
Primary Material	100% Polypropylene / Polyester	Borosilicate Glass	Natural Cellulose Fibers
Efficiency Grades	M5, M6, F7, F8, F9 (ISO ePM1 50%-90%)	M6 – F9	G2 – G4 (Low)
Typical Thickness	4mm ~ 25mm	3mm ~ 22mm	5mm ~ 15mm
Initial Pressure Drop (Pa)	35–70 Pa (@0.25m/s)	40–90 Pa	45–80 Pa
Dust Holding Capacity (g/m²)	370–600	250–420	90–180
Moisture Resistance	Excellent (Hydrophobic)	Poor	Very Poor
Fire Resistance	Meets DIN 53438 F1, UL 900	Meets DIN 53438, UL 900	Poor
Service Life	1–3 years	6–18 months	<12 months
Operating Temp.	Up to 80°C	Up to 65°C	Up to 50°C
Standard Compliance	ISO 16890, EN 779:2012	EN 779	G2/G3

synthetic air filter media manufacturing

4. Synthetic Filter Media Manufacturing Process

Virgin Polypropylene Chips
➜
Meltblown / Spunbond Extrusion
➜
Web Formation
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Thermal/Ultrasonic Bonding
➜
Finishing (Calendering / Plasma Treament)
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Roll Slitting & Inspection
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Packaging & Shipping

Meltblown/Spunbond: Produces ultrafine fibers (≤2μm), maximizing surface area and filtration efficiency.
Bonding: Ultrasonic fusion ensures consistency and eliminates fiber shedding, crucial for HVAC and clean room use.
ISO 16890 Testing: Encompasses particulate removal rates (PM2.5, PM10), pressure drop, and dust capacity.
Customization: Thickness, roll width, efficiency, fire retardancy adapted per client/industry need.

Process Illustration Video:
Synthetic Filter Media Production Line

5. Synthetic Filter Media vs. Other Media: Visualization

A. Dust Holding Capacity (g/m²) Comparison

Media Type	Synthetic	Fiberglass	Cellulose
Dust Holding	600	420	180

B. Initial Pressure Drop (Pa)

6. Product Spotlight: Synthetic Pocket Filter Media

Material: Meltblown polypropylene fibers + polyester composites
Structure: Multi-layered (pre-filter + fine filtration)
Grades: M5/F5, M6/F6, F7, F8, F9 (ISO ePM10, ePM2.5, ePM1 up to 90%)
Width: 500–650mm (customizable); Roll length: 10m–100m
Thickness: 4–25mm
Airflow: 2500–4500 m³/h/m²
Fire Retardancy: EN 779, DIN 53438-3 F1, UL 900
Color: White, yellow, green, pink, blue (grade-coded)
Usage: HVAC, spray booths, hospitals, food plants, industrial ventilation
Certifications: ISO 16890, RoHS, SGS, FDA Contact Available
Lifespan: Up to 3 years (varies by application)

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7. Product Specification Table: Synthetic Pocket Filter Media

Grade	Color	Thickness (mm)	Efficiency (EN 779)	Efficiency ISO16890	Initial Pressure Drop (Pa)	Dust Holding (g/m²)
M5 / F5	Green	5–7	40–60%	ePM10 50–65%	37	350
M6 / F6	Pink	7–9	65–80%	ePM2.5 70%	42	410
F7	Yellow	8–10	80–90%	ePM1 75–80%	48	510
F8	Blue	10–12	90–95%	ePM1 85%	52	580
F9	White	12–15	> 95%	ePM1 90%	56	600

8. Technical Advantages: Why Choose synthetic filter media?

High mechanical strength and tear resistance enable robust handling and prolonged filter replacement intervals.
Thermal bonded layers ensure no fiber shedding, suitable for sensitive cleanroom/lab/HVAC uses.
Hydrophobic fibers (water repellent) resist humidity-related clogging or biological growth.
Lower initial pressure drop for better energy efficiency (notably in ISO tests).
Stable performance across a wide temperature and chemical spectrum—ideal for petrochemical, metallurgy, food industries.
Compliant with ISO 16890, EN 779:2012, UL 900 for fire safety, and FDA for food-contact filters.
Customizable in efficiency, roll size, thickness, and color coding for warehouse management.

9. Application Scenarios

HVAC Systems: Offices, shopping malls, hospitals, airports
Benefit: High dust holding, energy saving, fewer change-outs
Industrial Ventilation: Paint spray booths, power plants, cleanrooms
Benefit: Fiber shedding resistance, fire retardancy
Petrochemical/Refining: Chemical resistance, anti-corrosion, stable under process extremes
Metallurgy/Steel Plants: Handles abrasive dust, high load, extended service life
Food & Pharma Manufacturing: Fibers tested for non-toxicity, pass FDA/SGS
Water Treatment: Prefiltration for sensitive RO/UF systems

10. Manufacturer Comparison Table

Manufacturer	Country	Core Brand/Certifications	Main Product Types	Lead Time	Industry Focus
Filtersmaterial.com	China	ISO 16890, EN779, SGS, FDA, RoHS	Synthetic filter media, pocket filter rolls, HEPA support media	7–18 days	HVAC, Industrial, Automotive
AAF Flanders	USA	UL 900, ISO 9001	Glass/synthetic air filter rolls, high-efficiency bags	14–28 days	Industrial, Cleanrooms
Freudenberg Filtration	Germany	EN 779, ISO 16890	Polyester/premium synthetic media	10–22 days	Automotive, HVAC, Pharma
Camat	Italy	ISO 16890, CE	Pre-filter & pocket filter rolls	12–30 days	HVAC, Industry

11. Customization & Turnkey Solutions

Width, length, grade, color can be adjusted per customer specification.
OEM/ODM support: Private label, custom printing, special packaging.
Custom lamination (e.g., carbon impregnation for odor control).
Support for roll stocks and cut-to-size delivery (synthetic air filter media rolls as per project needs).
Integration with frame or cage (aluminum, galvanized steel) for finished filter elements.
Supply chain tracking: Barcode, batch control for traceability (ISO 9001/SGS systems).

12. Real Application Cases & Customer Feedback

Case 1: Dubai International Airport

Solution: Upgraded all air handling units using F7/F9 synthetic pocket filter media.
Result: Energy savings of 11.5%/year and filter change interval increase from 6 to 20 months.
Case 2: Pfizer Biologics Facility

Solution: Switched to multi-layer synthetic filter roll for LAF clean rooms.
Result: Eliminated contamination events associated with fiber shedding.
Case 3: Indian Steel Manufacturing Plant

Solution: F8 synthetic air filter media replaced fiberglass, resisting abrasive pollutants.
Result: Reduced unplanned downtime by 51% after installation.

What customers say:

“Filter life extended 3x compared to previous media. Lower maintenance cost.” — HVAC Integrator, Sweden
“No more filter collapse in high-humidity months. Reliable roll width consistency.” — Cleanroom Equipment OEM, Malaysia

13. Professional FAQ (synthetic filter media)

1. What materials are used in synthetic filter media?

Synthetic filter media is primarily produced from meltblown polypropylene and polyester fibers, occasionally blended with specialty additives for fire retardancy or antibacterial effects.

2. What is the standard thickness range?

Standard rolls are available from 4mm to 25mm; most HVAC applications select 8–12mm thickness for optimal pressure drop and loading capacity.

3. What global standards do quality synthetic media comply with?

ISO 16890 (includes PM1, PM2.5), EN 779:2012, ASHRAE 52.2, DIN 53438 (fire), UL 900 (fire/safety), FDA & RoHS for sensitive applications.

4. How is synthetic air filter media packed and delivered?

Usually supplied as rolls (height 600–650mm, length 30–100m), with sealed PE wrap and carton, or cut-to-size sheets for specific filter frames.

5. What is the filtration efficiency range?

Ranges from ISO coarse 60% (pre-filtration) up to ISO ePM1 90% for fine/secondary filtration. Selection depends on end-use and required air cleanliness.

6. How is installation performed?

Roll/blanket media may be cut to dimension and installed in filter pocket frames, panel filter frames, or pleated into cassettes. Install according to EN 1822 or relevant local standard.

7. What is the product warranty period?

1–3 years depending on filter environment, change intervals, and maintenance practices; all products batch-tested pre-shipment with full traceability.

14. Delivery Cycle, Guarantee & Support

Delivery cycle: Standard grades/rolls: 7–15 working days; custom specs: 15–21 days (air/sea shipping options, global supply)
Quality assurance: Every shipment undergoes multi-point physical, efficiency, and fire testing per ISO 16890 and EN 779 protocols, documented with traceable batch numbers.
Warranty: 24 months product defect guarantee, professional after-sales support within 24 hours.
Technical support: Free pre-sales consulting, application engineering, on-site fitment guidance, OEM/ODM private customization, remote training for end-users.
Sample request: Contact us for free samples (up to 3m) chemical/physical test reports included.

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15. References & Industry Resources

Key Standards:

ISO 16890: Air filter particle efficiency classification
EN 779:2012: Particulate air filters for general ventilation